Últimas noticias

jarra de soda roja para crema

Conveying system with diverter for faster and precise bulk sugar distribution

Queenslanders have wet their whistle with Wimmers’ premium soft drinks since 1910. In 2012, a group of four entrepreneurs acquired the Australian beverage company, setting their sights on expanding Wimmers’ production. Their ambitious plans included relocating to a modern production facility near their Cooroy base. A key aspect of the move was upgrading their bulk sugar conveying system for faster and more precise distribution.

Outdated systems hindered growth

Wimmers relied on forklifts to elevate and empty 1,250kg bulk bags of sugar into two dissolving tanks. This method was inefficient, labour-intensive, and prone to dust contamination. Additionally, regulating the sugar flow to meet production schedules proved impossible.


While retaining their two existing dissolving tanks, the company required a faster, cleaner, and more precise feeding system to align with their production goals.

Collaborative engineering for tailored solutions

Beel Welding and Fabrication recommended Floveyor for our proven expertise in sugar handling. After a thorough scoping process informed by Beel’s insights, the Floveyor team visited Wimmers in late 2014. We introduced several design enhancements to address Wimmers’ specific challenges, such as Queensland’s humid climate and frequent storm-related power disruptions.

Diverter instrumental for precise sugar distribution

Our solution included a Floveyor Elementa F3 aero-mechanical conveyor for efficient sugar elevation from floor level to the dissolving tanks. A pneumatically operated two-way diverter at the outlet point ensured seamless distribution between the two tanks. A forklift bulk bag loading system provided a steady sugar supply to the conveyor.

Optimised flow with minimal downtime

Floveyor’s aero-mechanical conveyor with FloDisc® technology promotes flow by aerating materials. However, Queensland’s humidity posed a risk of sugar lumping, leading to potential blockages. To prevent this, a lump breaker was installed between the bulk bag outlet and the conveyor inlet. Additionally, a spring-return pneumatic baffle was fitted to halt product flow during power outages to protect equipment from storm-related damage.

 

For ease of maintenance, electrical safety interlocks were included on all quick-release access points, enabling tool-free cleaning and reducing downtime.

Seamless installation, rapid results

Within three months of Floveyor receiving the order, the new Wimmers factory was fully operational. The modular design of the Floveyor powder handling system, combined with our detailed scoping process, ensured a smooth installation. It was carried out by Beel Welding and Fabrication in May 2015.

 

Floveyor’s conveyor system with a 2-way diverter enabled Wimmers to enhance productivity while preserving the quality and tradition of their iconic soft drinks.

a bulk bag unloader for bulk sugar featuring a two way diverter

If you need conveying machinery and bulk material handling equipment for your food and beverage operation, a Floveyor with FloDisc® Technology will optimise your powder handling. Contact us to learn more.