The aero-mechanical conveyor:
A complete guide to how it works, benefits and applications
Apa yang terdapat dalam panduan
An aero-mechanical conveyor (AMC) is a fully enclosed bulk-material handling system that uses a high-speed rope-and-disc assembly to create low-pressure air pockets inside conveying tubes. Those air pockets suspend and carry powders and granules rapidly, safely and gently from a single inlet to a single discharge point, with minimal product degradation or dust generation. Floveyor invented the aero-mechanical conveyor in Perth, Western Australia, in 1958 and continues to develop the technology today.
Apakah itu konveyor aero-mekanikal?
An aero-mechanical conveyor is a class of mechanical bulk-material handling equipment purpose-built for moving powders and granules through enclosed tubes. Unlike pneumatic systems that push material along on an airstream, or screw and drag conveyors that physically push or pull it, an AMC suspends material inside the conveying tube and carries it in that suspended state to a single discharge point. That makes it well-suited to fragile products, pre-blended mixes, and powders that are sensitive to contamination. An AMC is ideal for the food and beverage, chemical, agricultural, manufacturing, and mineral processing industries. A single AMC can handle thousands of different materials, mixes and blends, and the fully enclosed design means it operates dust-free — an important consideration for both product hygiene and worker safety.
How an aero-mechanical conveyor works
The aero-mechanical conveyor working principle relies on a simple physical idea: a series of evenly spaced discs travelling at high speed inside an enclosed tube generates a low-pressure air pocket behind each disc. Material introduced into that airflow becomes suspended within the pockets and is carried along with them to the discharge point, rather than being dragged, pushed or blown. This “fluidised” transfer is what allows an AMC to move material rapidly while keeping contact between particles and the conveyor body to a minimum. At its most basic, the design comprises tubes, a rope, discs, air pockets and speed. The next two sections of this guide cover how those elements operate together and the components themselves.
How does an aero-mechanical conveyor work?
A motor drives an internally circulating rope assembly at high speed inside the conveying tubes. This creates a low-pressure air pocket behind each disc. Bulk material is fed into the system through a single inlet at the feed housing and accelerated into the conveying tubes by the rope assembly. Bulk material is suspended in the air pockets and drawn rapidly but gently to a single discharge point. Aero-mechanical conveyors with FloDisc® Technology have minimal to no material-on-material or material-on-equipment contact. It’s an ideal powder transfer system, even for materials with difficult properties.
Ketahui lebih lanjut mengapa FloDisc penting untuk penghantaran aero-mekanikal.
Aero-mechanical conveyor components explained
AMC conveyor components consist of:
- Tiub: Tabung penghantaran utama adalah sistem gelung tertutup yang membentuk litar berterusan untuk pergerakan bahan.
- Cakera: Cakera poliuretana dicetak pada tali pada selang masa yang tetap. Cakera boleh dihasilkan menggunakan bahan binaan gred makanan. Cakera Polymag juga tersedia yang mempunyai keupayaan pengesanan sinar-X dan logam serta ketahanan kimia yang dipertingkatkan.
- Rope assembly: Cakera dicetak acuan suntikan pada susunan tali dalam gelung berterusan yang melalui tiub. Tali dihasilkan daripada keluli tergalvani atau keluli tahan karat dan boleh disaluti sepenuhnya, bersama cakera, untuk mengurangkan risiko pencemaran.
- Pemasukan dan keluaran: Lubang pada sistem konveyor aeromekanikal di mana bahan masuk dan keluar dari tiub. Ia direka untuk memudahkan pemuatan dan pembongkaran bahan pukal ke dan dari konveyor.
- Motor: Unit pemacu menyediakan kuasa untuk pergerakan rakitan tali, memacu cakera dan bahan melalui sistem penghantar. Ia penting untuk mengawal kelajuan dan arah aliran bahan.
- Sistem pengencangan: Sistem pengetegangan mengekalkan ketegangan yang betul pada tali untuk memastikan pengendalian pengangkut berjalan lancar. Terlalu longgar atau terlalu ketat menjejaskan prestasi dan boleh merosakkan AMC dari masa ke masa.
How does an aero-mechanical conveyor compare to a pneumatic conveyor?
Compared with a pneumatic conveyor, an aero-mechanical conveyor typically uses considerably less energy to move the same volume of material, which lowers both running costs and total cost of ownership.
- A pneumatic system relies on high air volumes and velocities to carry material in an airstream.
- An AMC instead moves material mechanically in suspension, so it is gentler on the product.
That gentleness matters most for pre-blended mixes because an AMC discharges material in the same ratio it was fed. The turbulence of pneumatic conveying can separate blends and damage fragile particles. Both systems are fully enclosed and dust-free. Pneumatic conveying still has the advantage on some very long or highly complex routings, so the right choice comes down to distance, layout and how sensitive your material is.
What are the advantages of an aero-mechanical conveyor?
Konveyor aeromekanikal menawarkan sistem penghantaran serbuk yang unggul berbanding kaedah pengendalian serbuk lain. Konveyor aero-mekanikal adalah pilihan yang popular. untuk industri yang memerlukan pengendalian bahan yang cekap dan lembut dengan risiko minimum pencemaran atau kerosakan. Apabila memilih sistem konveyor pengendalian bahan pukal, consider these key aero-mechanical conveyor advantages:
- Penanganan bahan dengan lembutKonveyor aero-mekanikal mengurangkan risiko kemerosotan atau kerosakan pada bahan pukal. Ini amat penting bagi bahan rapuh atau produk yang memerlukan pengendalian berhati-hati.
- Kadar pemprosesan yang tinggi: An aero-mechanical conveyor can rapidly but safely transfer powders and granules for even the most hazardous materials. Throughput can reach up to 105,000 kg/h (115.7 US tph).
- Keserbagunaan: AMC mengendalikan pelbagai jenis bahan, termasuk serbuk, granul, pelet, kepingan, biji, manik dan kacang. Satu mesin boleh menaikkan beribu-ribu bahan, campuran dan gabungan yang berbeza. Ini menjadikannya sesuai untuk pelbagai aplikasi perindustrian serta makanan dan minuman.
- Kecekapan dalam penyampaianAnda boleh mengangkut bahan dengan cekap pada apa jua ketinggian. Ini membantu mengoptimumkan susun atur kemudahan pengeluaran dan memperkemas aliran bahan.
- Reka bentuk tertutup sepenuhnyaReka bentuk tertutup AMC mencegah pencemaran bahan pukal anda. Ini amat penting bagi industri di mana kebersihan adalah keutamaan, seperti pembuatan makanan dan farmaseutikal. Manfaat reka bentuk sepenuhnya tertutup juga merangkumi bahan berdebu dan mudah meletup. Ia merupakan komponen utama dalam memastikan keselamatan pekerja.
- Mudah dijagaKerana konveyor aero-mekanikal telah direka dengan lebih sedikit bahagian bergerak berbanding sistem konveyor lain, mesin ini mengalami lebih sedikit masalah. Pemeriksaan berkala dan penyelenggaraan asas memastikan masa operasi dan ketersediaan maksimum.
- Jumlah pemindahan kumpulan: Pembaziran produk minimum dialami dengan AMC disebabkan sedikit atau tiada sisa antara batch. Pemindahan keseluruhan batch juga mengurangkan masa pembersihan yang boleh memberi kesan ketara terhadap pengeluaran dan kecekapan pengendali.
- Kecekapan tenagaKonveyor aero-mekanikal menyediakan penghantaran yang sangat cekap, ketersediaan yang belum pernah ada, dan keberkesanan mesra alam dengan penggunaan tenaga minimum. AMC terkenal dengan kos operasi yang rendah.
- Kos pemilikan keseluruhan yang rendah: When you factor in energy-efficiency, high availability, low maintenance and cleaning requirements; high reliability; and long-term durability, a Floveyor AMC is often the konveyor serbuk yang paling menjimatkan kos over time. As a comparison, an aero-mechanical conveyor’s total cost of ownership is 60% lower than a semi-dense phase pneumatic, 62% lower than a bucket elevator, and 37% lower than a flexible auger.
Aero-mechanical conveyor specifications
| Specification | Range / Value | Notes |
|---|---|---|
| Tube diameters available | 76 mm, 102 mm, 127 mm | 3", 4", 5" equivalents |
| Max throughput | Up to 115.7 US tph (105,000 kg/h) | 127 mm tube; material-dependent |
| Maximum conveying length | Up to 20 m (65 ft) per run | Longer runs via intermediate units |
| Operating temperature | 10°C to 70°C (50°F–158°F) | Above 130°C not recommended |
| Moisture content limit | 0%–6% (optimal); up to 15% (marginal) | Above 16% not suitable |
| Max particle size (127 mm tube) | Up to 12 mm (0.48 in) | Larger particles require larger tube |
| Rope assembly service life | 3,000–5,000 operating hours | Correctly installed and operated |
| Hazardous area compliance | ATEX and IECEx options available | Specify at time of order |
What materials and industries use aero-mechanical conveyors?
Konveyor aeromekanikal handle thousands of free-flowing powders and granules, and also manage materials that tend to stick, clump or separate. Their gentle action makes them a strong choice for fragile products, mixes and blends, and they are used across both industrial and food and beverage production.
- Bahan industri, including activated carbon, potash, clay, nickel powder, nylon powder, cement, perlite, cat litter, sandalwood chips, sawdust, soap powder, urea prill, cellulose powder, plastic beads, Ti02, grout mix, resin powder mixes, lithium hydroxide, gunpowder, silica, bentonite, carbon black, and melamine.
- Bahan makanan dan minuman, including sugar, icing sugar, egg powder, milk powder, flour, lentils, muesli, salt, green tea, instant coffee, coffee beans, tea leaves, lactose, malt, rice, nuts, grain husk, livestock feed, animal nutrition, pet food, kibble mix, and seed mix.
Industri yang paling mungkin menggunakan konveyor aero-mekanikal termasuk:
- Makanan dan minuman
- Pengilangan
- Pertanian
- Pemprosesan kimia
- Lombong dan sumber
- Logam kritikal.
How to choose the right aero-mechanical conveyor
AMCs can be customised to suit any plant. They have a small footprint and come in mobile units so they work equally well in greenfield and brownfield plants. If you’re wondering how to choose an aero-mechanical conveyor, working with a powder handling specialist is the best way to ensure your aero-mechanical conveying system is ideally suited to your operation.
How do I know if my material is suitable for an aero-mechanical conveyor?
An aero-mechanical conveyor can transfer thousands of bulk materials, but a handful of material properties determine whether it is the right fit for yours. Large lumps should be broken up before conveying, and foreign objects such as sacks, tools or fasteners must be kept out, as both can damage the conveyor.
Check the following properties before specifying a machine:
Bahan-bahan penggosok
Seorang AMC dengan FloDisc Sesuai untuk penghantaran bahan abrasif seperti garam, pasir, gula, simen atau batu kapur. Perlu berhati-hati dengan bahan yang sangat abrasif, dan AMC umumnya tidak disyorkan melainkan ia untuk aplikasi tugas ringan, pada kadar aliran rendah dan dengan jam operasi yang dikurangkan. Operasi tugas berat menggunakan bahan yang sangat abrasif menyebabkan keausan pesat pada komponen, yang membawa kepada kos berterusan yang tinggi.
Saiz zarah
Semakin besar tiub pada konveyor aero-mekanikal, semakin besar zarah yang boleh diprosesnya.
- 3″/76 mm tubes – up to 0.25″/6 mm
- 4″/102 mm tubes – up to 0.35″/9 mm
- 5″/127 mm tubes – up to 0.48″/12 mm.
Kandungan kelembapan
Kelembapan boleh menjadi bermasalah bagi AMC. Tahap kelembapan rendah berfungsi dengan baik untuk memastikan pengumpulan dalam konveyor adalah minimum. Julat aplikasi biasa ialah kandungan kelembapan 0% hingga 6%.
Tahap kelembapan sederhana boleh menyebabkan penggumpalan, pembentukan jambatan dalam hopper dan peningkatan pengumpulan dalaman. Apabila ini berlaku, keperluan pembersihan perlu dinilai. Tahap kelembapan antara 7% hingga 15% dianggap berada dalam julat sederhana.
Bahan dengan kandungan lembapan tinggi tidak sesuai untuk sistem konveyor aero-mekanikal. Kebanyakan serbuk dengan tahap lembapan tinggi akan menjadi slurry semasa pengendalian dan terus terkumpul di dalam konveyor. Sesetengah bahan seperti bijirin boleh menjadi lebih mengikis apabila lembapan meningkat. Tahap lembapan 16% dan ke atas tidak disyorkan.
Perhatikan kelekitan dan kesan tersapu sebagai tanda paras kelembapan yang tinggi.
Bahan higroskopik dan deliquesen
Kelembapan tinggi boleh menjejaskan aliran bahan yang mudah terjejas oleh lembapan. Disyorkan agar bahan yang sangat higroskopik diproses dalam persekitaran terkawal dan dehumidifikasi untuk mendapatkan hasil terbaik. Pemeriksaan menyeluruh dan rejim pembersihan disyorkan setiap kali bahan yang berubah bentuk dipindahkan.
Bahan berminyak dan berlemak
Diligence around cleaning and preventative inspections are essential when handling oily and waxy materials. The materials often smear on internals and chutes during transfer. Build-up can block and stall the powder conveyor, which can be extremely difficult and time-consuming to remedy.
Bahan rapuh
Bahan yang rapuh dan mudah hancur diuruskan dengan sangat berjaya menggunakan konveyor aero-mekanikal, tanpa pengurangan integriti zarah. Bagi zarah yang lebih besar, saluran berlapis getah, pelepasan spiral untuk menghentikan impak kejatuhan bebas, dan saluran masuk yang dikawal aliran sangat mengurangkan kerosakan zarah.
Bahan berbahaya dan meletup
AMC adalah pilihan yang baik untuk bahan yang mudah terbakar, seperti serbuk peluru atau gula. Sistem yang sepenuhnya tertutup dan bebas habuk membolehkan pemindahan bahan yang sukar dengan selamat dan pantas. Konveyor boleh dihasilkan dengan pelbagai bahan pembinaan dan permukaan sentuhan untuk memastikan keselamatan dan kebersihan maksimum semasa pengangkutan.
Campuran campuran
Konveyor aero-mekanikal dengan Teknologi FloDisc mengekalkan integriti campuran dan kacauan dengan menggantung bahan dalam kantung udara dan memindahkannya sebagai satu unit campuran. Produk tidak akan terpisah semasa pengendalian dan akan dikeluarkan dalam nisbah yang sama seperti ketika ia dimasukkan ke dalam mesin.
Ekstrem suhu
Julat suhu biasa bagi sistem pemindahan serbuk yang menggunakan AMC ialah 10°C/50°F hingga 70°C/158°F. Suhu yang lebih rendah daripada ini boleh menyebabkan pembekuan dan penyumbatan dalaman, terutamanya jika kelembapan hadir. Suhu yang lebih tinggi memerlukan peningkatan untuk pengendalian bahan dengan selamat. Suhu melebihi 130°C/266°F tidak disyorkan.
What is the maximum throughput of an aero-mechanical conveyor?
Konveyor aero-mekanikal mempunyai kapasiti untuk kadar pemprosesan yang tinggi, yang bergantung kepada saiz mesin dan bahan yang diendalikan. Sebagai panduan am, kadar pemprosesan berikut boleh dicapai:
- 3″/76 mm tubes: 33 US tph/100 – 30,000 kg/h
- 4″/102 mm tubes: up to 66.1 US tph/60,000 kg/h
- 5″/127 mm tubes: up to 115.7 US tph/105,000 kg/h.
What is the maximum conveying length of an aero-mechanical conveyor?
A single aero-mechanical conveyor run is well suited to lengths of up to 20 metres (65 feet). AMCs perform best in straight-line installations and can incorporate 90° corners for combined vertical and horizontal transfer, with bi-directional conveying available where required. Their flanged, modular design and small footprint make them straightforward to install, including as standalone mobile units for smaller plants.
For distances beyond a single run, AMC units can be linked in series; for longer or more complex routes with multiple bends and discharge points, a tubular drag conveyor is often the better choice.
Aero-mechanical conveyor safety and ATEX compliance
An ATEX aero-mechanical conveyor is one of the safest systems for handling powders and granules. The fully enclosed tube design creates a dust-free operation that protects worker health and wellbeing, and its quiet operation adds to a safer working environment.
Is an aero-mechanical conveyor suitable for ATEX or explosive environments?
Yes. Aero-mechanical conveyors can be ordered in configurations compliant with ATEX and IECEx codes for use in potentially explosive atmospheres. The fully enclosed, dust-free design also makes the AMC a sound choice for combustible powders such as sugar or gunpowder, and the machine can be built with specific construction materials and contact surfaces to suit hazardous-area requirements. Compliance ratings should be specified at the time of order, so the conveyor is built correctly for your dust or gas zone.
Dust zones are the most common concern for powder handling. Combustible dust atmospheres (Group III equipment) – the zones we service
- Zone 20: an explosive dust cloud is continuously present, either frequently or for long periods and typically found inside vessels, hoppers, silos, and conveyors.
- Zone 21: an explosive dust cloud is occasionally likely to occur during normal operation, most often around fill/discharge points and inspection hatches.
- Zone 22: an explosive dust cloud does not normally appear in normal operation and is only short-lived if it does occur, generally in areas around dust-handling equipment.
Gas, vapour, or mist atmospheres (Group II equipment not supplied by Floveyor)
- Zone 0: explosive atmosphere continuously present either frequently or for long periods
- Zone 1: explosive atmosphere likely to occur occasionally in normal operation
- Zone 2: explosive atmosphere not likely to appear in normal operation and only for a short time if it does occur.
Under ATEX, equipment is also assigned a category mapping to the zone it can be used in:
- Category 1: very high protection, suitable for Zone 0/20
- Category 2: high protection, suitable for Zone 1/21 (and 0/20)
- Category 3: normal protection, suitable for Zone 2/22 only.
How to clean an AMC
Pilihan pembersihan mudah dengan pembilasan kering dan basah menjimatkan kos air dan tenaga. Dibandingkan dengan teknologi pemindahan seperti pengangkat baldi, Floveyor AMC mudah dan cepat dibersihkan serta tidak memerlukan sebarang alat untuk diakses.
Konveyor aero-mekanikal Floveyor boleh dibersihkan di tempat (Clean In-Place, CIP) atau dibersihkan di luar tempat (Clean Out-of-Place, COP) dan hadir dengan tiga pilihan pembersihan:
- Pembersihan kering – Satu AMC boleh dibersihkan dengan udara atau gas inert untuk mengembalikan sebarang sisa terendap ke aliran produk utama.
- Pengusiran inert – Bahan inert seperti garam berbutir atau beras patah boleh digunakan untuk membersihkan konveyor aero-mekanikal dan menyingkirkan sisa. Sebagai contoh, sebuah kilang roti mungkin menggunakan tepung untuk menyingkirkan sisa bahan tambahan daripada larian sebelumnya dan memastikan tiada pembaziran dalam resipi.
- Pembersihan basah – A Floveyor AMC can convey liquids at high speeds for a recirculating wash cycle to clean the conveyor internals. Watch How to wet clean a Floveyor to see how straightforward it is to maintain a genuine Floveyor AMC.
What does an aero-mechanical conveyor cost to run?
A Floveyor AMC delivers strong performance in powder conveyor type comparisons across a range of duties. The following three examples show the performance of a Floveyor aero-mechanical conveyor that is typical of the technology being compared.
Total cost of ownership: aero-mechanical conveyor vs pneumatic
In this application, an AMC is compared with a semi-dense phase pneumatic conveyor.
20 tph (22 stph) granulated sugar
- Infeed: Silo outlet
- Inlet: Adapter for process connection
- Discharge: Liquid mixing vessel inlet at 18 m elevation
- Throughput: 20 tonnes (22 short tons) per hour
Konveyor aeromekanikal
- 4″ conveying tubes
- Stainless steel 304 contact materials
- Painted mild steel structure
- 65′ (19.8 m) long
- c/w washing accessories
Semi-dense phase pneumatic conveyor
- 4″ conveying tube
- Stainless steel 304 contact materials
- Painted mild steel structure
- 86′ 7″ (26.4 m) long c/w 90° elbows
- c/w blower to suit installation
Over 10 years, a Floveyor aero-mechanical conveyor has a total cost of ownership of around US$178,000, compared with roughly US$447,000 for a semi-dense phase pneumatic conveyor handling the same application, or about 60% lower overall.
The largest contributors are:
- power consumption (around 4x lower)
- unplanned downtime (around 7.5x lower)
- planned downtime (around 2.5x lower).
Capital costs for an AMC are roughly half that of a semi-dense phase pneumatic conveyor. Maintenance consumables are the one line item where the AMC costs slightly more, but the operating-cost savings far outweigh it.
Comparing AMC vs pneumatic when conveying 20 tph (22 stph) granulated sugar
Total cost of ownership: aero-mechanical conveyor vs bucket elevator
In this application, an AMC is compared with a bucket elevator conveyor.
80 tph (88 stph) urea prill
- Infeed: Truck unloading feeder
- Inlet: Adapter for process connection
- Discharge: Storage silo inlet at 15 m elevation
- Throughput: 80 tonnes (88 short tons) per hour
Konveyor aeromekanikal
- 5″ conveying tubes
- Stainless steel 316 contact materials
- Stainless steel 316 structure
- 55′ (16.8 m) long
- c/w dry cleaning accessories
Bucket elevator conveyor
- Chain-driven, replaceable buckets
- Stainless steel 316 contact materials
- Stainless steel 316 structure
- 55′ (16.8m) long
- c/w structural supports
Apabila dibandingkan dengan a pengangkut timboi, sebuah penghantar aeromekanikal memerlukan jam kerja penyelenggaraan yang jauh lebih sedikit.
Over 10 years, a Floveyor aero-mechanical conveyor has a total cost of ownership of around US$163,000, compared with roughly US$432,000 for a bucket elevator handling the same application — about 62% lower. The largest contributors are:
- maintenance manpower (around 6.7x lower)
- unplanned downtime (around 9x lower)
- planned downtime (around 5.5x lower).
The Floveyor is lower on every individual cost line shown.
Comparing AMC vs bucket elevator when conveying 80tph (88stph) urea prill
Total cost of ownership: aero-mechanical conveyor vs flexible auger
In this application, an AMC is compared with a flexible auger (screw conveyor).
8 tph (8.8 stph) animal nutrients
- Infeed: 25 kg disposable bags
- Inlet: Integrated bag dump station
- Discharge: Mixer inlet at 5 m elevation
- Throughput: 8 tonnes (8.8 short tons) per hour
- Materials: Animal nutrients – dicalcium phosphate, magnesium oxide, Acid Buf, zinc sulphate monohydrate, salt, copper sulphate
Konveyor aeromekanikal
- 3″ conveying tubes
- Stainless steel 304 contact materials
- Painted mild steel structure
- 20′ (6.1 m) long
- c/w integrated bag dump station
Flexible auger (screw conveyor)
- 4″ conveying tube
- Plastic contact materials
- Painted mild steel structure
- 20′ (6.1 m) long
- c/w integrated bag dump station
A Floveyor aero-mechanical conveyor outperforms a sekrup pengumpan fleksibel on total cost of ownership. Over 10 years, a Floveyor AMC has a total cost of ownership of around US$93,000, compared with roughly US$148,000 for a flexible auger handling the same application, amounting to about 37% lower.
Capital cost is essentially the same between the two machines. The gap between an AMC and a flexible auger is in operating cost:
- unplanned downtime (around 6x lower)
- planned downtime (around 50% lower).
The flexible auger is slightly cheaper on consumables and power, but the downtime savings far outweigh those line items.
Comparing AMC vs flexible auger (screw conveyor) when conveying 8 tph (8.8 stph) animal nutrients: dicalcium phosphate, magnesium oxide, Acid Buf, zinc sulphate monohydrate, salt, copper sulphate
What maintenance does an aero-mechanical conveyor require
Konveyor aero-mekanikal memerlukan penyelenggaraan minimum. Penyelenggaraan pencegahan secara berkala menghapuskan masa henti tidak dirancang yang mahal semasa pengeluaran. Pengilang akan mengesyorkan selang masa pemeriksaan dan pelarasan untuk:
- Pemasangan tali
- Sambungan sproket
- Galas berkelajuan tinggi
- Penyegel berkelajuan tinggi
- Permukaan dalaman rumah
- Keteguhan pengikat
- Segel lain.
Maintenance intervals vary depending on application, materials handled and hours of operation. The Floveyor AMC provides quick access to areas requiring frequent cleaning, inspection or maintenance. When well-maintained, Floveyor AMCs can operate up to 24 hours per day. A rope assembly will last 3,000–5,000 hours of operation when the conveyor has been installed and operated correctly. It’s normal for a Floveyor AMC to operate for decades with minimal downtime and high availability rates.
Penyelesaian dan konfigurasi tersuai
Peralatan pengendalian bahan pukal tersedia untuk melengkapi konveyor aero-mekanikal, termasuk:
- Konveyor geseran tiub
- Sistem mudah alih
- Pemunggahan lori
- Pengosong beg pukal boleh guna semula
- Pengosong beg pukal pakai buang
- Pemakanan skru pembongkaran beg pukal
- Pemberi skru AMC
- Pengumpan skru alur
- Pengumpan skru dos
- Penghancur gumpalan rotary
- Pengondisi beg pukal.
Sebagai pencipta asal penghantaran aero-mekanikal, Floveyor mempunyai pengalaman luas dalam mereka bentuk sistem pengendalian serbuk khusus untuk melengkapi AMC. Ini melibatkan:
- Pemodelan penemuan dan penyelesaian
- Menerapkan kepakaran untuk membimbing konsep sehingga menjadi kenyataan
- Sokongan global
- Sokongan selepas jualan yang boleh dipercayai.
Floveyor powder handling specialists
Penyelesaian tersuai mungkin merangkumi saluran khusus aplikasi, hopper dan pemindahan untuk menyepadukan AMC Floveyor standard dan peralatan pengendalian serbuk dengan loji sedia ada atau komponen yang dibekalkan oleh pihak ketiga.
Jika penyelesaian yang disesuaikan sepenuhnya diperlukan, Floveyor boleh mereka bentuk dan membina penyelesaian struktur, mekanikal dan elektrik untuk memenuhi keperluan anda dengan tepat.
When is an aero-mechanical conveyor not the right choice?
There are aero-mechanical conveyor limitations, making it not always the best choice for every application:
- Panjang lebih daripada 30m/100ft di mana satu larian adalah lebih ekonomik
- Moisture content above 16% w/w
- Bahan berlemak seperti lilin, berminyak, melekit atau berminyak
- Bahan-bahan yang mengikat di bawah beban mampatan.
Konveyor drag berongga boleh menjadi pilihan yang lebih baik untuk:
- Laluan kompleks dengan pelbagai sudut dan/atau selekoh
- Beberapa kapal terbang
- Beberapa inlet dan/atau titik pelepasan.
Kesimpulan
Konveyor aero-mekanikal adalah tulang belakang sistem penghantaran serbuk di seluruh dunia. Kebolehversatilan, ketahanan dan kos pemilikan keseluruhan yang rendah menjadikannya pilihan menarik untuk pelbagai aplikasi industri dan operasi pembuatan makanan dan minuman. Apabila anda mempertimbangkan keupayaannya memindahkan beribu-ribu bahan dengan pantas, selamat dan lembut menggunakan satu mesin sahaja, AMC adalah pilihan terbaik untuk pengendalian serbuk.
Floveyor mencipta penghantaran aero-mekanikal pada tahun 1958 di Perth, Australia Barat, dan terus membangunkan peralatan penghantaran serbuk. Sebagai pakar pengendalian serbuk, kami boleh membantu anda menemui konveyor serbuk terbaik untuk loji anda, bagi memastikan jangkaan prestasi anda dipenuhi.
Pemadanan bahan kami akan membantu anda menemui AMC terbaik untuk operasi anda.
Hubungi Floveyor untuk mendapatkan nasihat mengenai pengendalian serbuk dan mempelajari cara mengoptimumkan operasi anda untuk hasil dan keuntungan maksimum.